China Good quality Factory Price High Precision Aluminum Timing Belt Pulley with Customized idler pulley

Product Description

Factory Price High Precision Aluminum Timing Belt Pulley With Customized

We are HangZhou CHINAMFG Gear Machinery Co., LTD, and  Newgear Planetary Transmission Co.,Ltd , My boss have 3 companies.
We are a large-scale manufacturer with 25 years of experience in manufacturing gears, synchronous wheels and reducers in HangZhou.
There are more than 500 employees.
HangZhou CHINAMFG Gear Machinery Co., Ltd. is HangZhou’s largest and leading gear transmission supplier in the Pearl River Delta. Famous-brand precision traditional enterprise in the industry. The main products include synchronous belt series. Precision gear grinding series. Three major areas such as planetary reducer series.   Very Famous brand  iHF,  high precision.   We can offer you pulley as your design.
Concentricity : 0.02-0.03mm 

Main Features:
1. OEM/ODM tooth number from 10 to 72 timing pulley ,Or more teeth.
2. Material can be designed by customer requirement
3. High torque series S2M S3M S5M S8M P2M P3M P5M P8M
4. Normal torque series MXL XL L H
5. High precision drive series  2GT 3GT 5GT 8YU
6. Light load drive series T5 T10
7. Heave load drive series AT5 AT10
8. Clamping Timing Pulleys S3M S5M S8M
9.Good quality products
10.Competitive prices
11.Fast delivery
12.Best after-sale service
13.Brand:  HeFa or OEM & ODM
14.Synchronous pulley shape:A /B/D/E/F/K
Basic Information:;

Specification Standard or Custom made
Material Stainless steel,;,;brass,; carbon steel,; aluminum,; and so on.;
Surface Treatment Zn-plating,; Ni-plating,; Cr-plating,; Tin-plating,; Copper-plating,; the wreath oxygen resin spraying,; black oxide coating,; painting,; powdering,; color zinc-plated,;blue black zinc-plated,; silver plating,;anodizing etc.;
Main Products Precision spur gear,; Timing pulley,; Bevel pulley,; Worm& worm gear,; Timing Belt.;.;
Producing Equipment CNC machine ,; automatic lathe machine,;stamping machine,;CNC milling machine,;rolling machine,; lasering,; tag grinding machine etc.;
Management System ISO9001 – 2008
Testing Equipment Projecting apparatus,; Salt Spray Test,; Durometer,; and Coating thickness tester ,; 2D projector
Lead time 10-15 working days as usual,; 30days in busy season,; it will based on the detailed order quantity.;
Delivery of Samples By DHL,; Fedex,; UPS,; TNT,; EMS
Main Markets North America,; South America,; Eastern Europe ,; West Europe ,; North Europe,; South Europe,; Asia
How to order You send us drawing or sample
We carry through project assessment
We give you our design for your confirmation
We make the sample and send it to you after you confirmed our design
You confirm the sample then place an order and pay us 30% deposit
We start producing
When the goods is done,; you pay us the balance after you confirmed pictures or tracking numbers.;
Trade is done,; thank you!!
Applications Toy,; Automotive,; instrument,; electrical equipment,; household appliances,; furniture,; mechanical equipment,;daily living equipment,; electronic sports equipment,; ,; sanitation machinery,; market/ hotel equipment supplies,; etc.;

Shipping

Contact person: Sunny.
 
We offer pulley, gear, gearbox. and other product.
OEM, ODM.

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Certification: CE, ISO
Pulley Sizes: Type B
Manufacturing Process: Machining
Material: Aluminum
Surface Treatment: Electroplating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Printing
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

pulley

How does the design of a V pulley affect its performance?

The design of a V pulley plays a crucial role in determining its performance characteristics. Here’s an explanation of how different design aspects of a V pulley can affect its performance:

1. Groove Profile:

The groove profile of a V pulley is designed to match the shape of the V-belt used in the power transmission system. The angle and depth of the groove directly influence the grip between the pulley and the belt. An appropriate groove profile ensures a secure and efficient power transmission, minimizing belt slippage, and maximizing the transfer of torque.

2. Diameter:

The diameter of a V pulley affects both its speed ratio and torque transmission capacity. A larger pulley diameter results in higher belt speed and lower torque transmission, while a smaller diameter pulley provides lower speed and higher torque. The selection of the pulley diameter depends on the desired speed and torque requirements of the application.

3. Material:

The material used for constructing the V pulley impacts its durability, strength, and resistance to wear and corrosion. Common materials include cast iron, steel, aluminum, and plastic. The choice of material depends on factors such as the application environment, load capacity, and operating conditions. A robust and appropriate material selection ensures the pulley can withstand the demands of the application and maintain its performance over time.

4. Balance and Runout:

A well-balanced V pulley is essential to minimize vibration and ensure smooth operation. Imbalances can lead to increased wear on the pulley, belt, and bearings, reducing the overall efficiency and lifespan of the system. Similarly, excessive runout (eccentricity) in the pulley’s rotational movement can cause belt misalignment and increased friction. Proper design and manufacturing techniques are necessary to achieve optimal balance and runout in V pulleys.

5. Taper and Flange:

In some V pulley designs, a taper or flange is incorporated to improve belt tracking and prevent belt wandering or jumping off the pulley. The taper or flange helps guide the belt and maintain proper alignment, enhancing the overall performance and reliability of the power transmission system.

6. Hub Design:

The hub design of a V pulley determines its attachment method to the shaft. It can feature keyways, set screws, or other mechanisms to securely fasten the pulley in place. The hub design should ensure a tight and reliable connection to prevent pulley slippage and maintain accurate power transmission.

7. Surface Finish:

The surface finish of a V pulley can impact its friction characteristics. A smooth and properly finished surface reduces friction between the pulley and the belt, promoting efficient power transmission and minimizing heat generation. Additionally, surface treatments such as coatings or platings can improve the pulley’s resistance to corrosion and wear.

Each of these design factors contributes to the overall performance of a V pulley in terms of power transmission efficiency, belt grip, durability, and reliability. Manufacturers carefully consider these design aspects to ensure optimal performance and compatibility with specific applications and operating conditions.

pulley

How do V pulleys contribute to efficient power transmission?

V pulleys play a crucial role in enabling efficient power transmission in mechanical systems. Here’s a detailed explanation of how V pulleys contribute to efficient power transmission:

1. Frictional Engagement:

V pulleys are designed with a V-shaped groove that matches the cross-section of V-belts. This groove profile allows for maximum contact area between the pulley and the belt, creating frictional engagement. The friction generated between the pulley and the belt enables the transfer of torque from the driving pulley to the driven pulley.

2. High Friction Coefficient:

V-belts used with V pulleys typically have a high friction coefficient. This characteristic enhances the grip between the belt and the pulley, ensuring efficient power transmission. The high friction coefficient helps prevent belt slippage, even under heavy loads or during sudden acceleration or deceleration.

3. Multiple V-Belt Contact Points:

Due to the V-shaped groove design, V pulleys provide multiple contact points along the length of the belt. This multi-point contact distributes the load across the belt and the pulley, reducing stress concentration on specific areas. It increases the overall power transmission capacity and improves the longevity of the belt and the pulley.

4. Flexibility and Shock Absorption:

V-belts used with V pulleys are flexible and elastic. This flexibility allows them to accommodate slight misalignments between the driving and driven pulleys, reducing stress on the system. Additionally, V-belts have shock-absorbing properties that help dampen vibrations and impacts, protecting the pulleys and other components from excessive wear or damage.

5. Noise Reduction:

V-belt drive systems are known for their quiet operation. The design of V pulleys, combined with the flexibility and smooth engagement of V-belts, minimizes noise generation. This makes V pulleys suitable for applications where noise reduction is desired, such as HVAC systems or indoor environments.

6. Speed Variation and Transmittable Power:

V pulleys allow for easy adjustment of speed variation by changing the pulley diameters or using pulleys with different groove sizes. This flexibility in speed control enables efficient power transmission in various applications. Additionally, V-belt drive systems can transmit a considerable amount of power, making them suitable for both low and high-power applications.

7. Maintenance and Replacement:

V pulleys are relatively easy to install, maintain, and replace. The simplicity of the design and the availability of standardized components contribute to the overall efficiency of the power transmission system. Regular inspection, proper tensioning, and occasional belt replacement ensure the continued efficiency of the V pulley system.

Overall, the unique design features and characteristics of V pulleys, combined with the use of V-belts, contribute to efficient power transmission by maximizing frictional engagement, distributing load, accommodating misalignments, reducing noise, and allowing for speed variation. These factors make V pulleys a popular choice for a wide range of mechanical systems that require reliable and efficient power transmission.

pulley

In which industries are V pulleys commonly used?

V pulleys, also known as V-belt pulleys or sheaves, are commonly used in various industries due to their versatility and effectiveness in power transmission. Here’s an explanation of the industries where V pulleys are commonly employed:

1. Manufacturing and Industrial Sector:

The manufacturing and industrial sector extensively utilizes V pulleys in a wide range of applications. They are employed in machinery and equipment used in manufacturing processes, such as conveyor systems, pumps, compressors, machine tools, and packaging machines. V pulleys ensure efficient power transmission, enabling smooth operation and productivity in manufacturing facilities.

2. Automotive Industry:

V pulleys play a vital role in the automotive industry. They are used in various automotive systems, including engines, air conditioning systems, power steering systems, water pumps, and alternators. V pulleys in automotive applications ensure the proper functioning of essential components, contributing to the performance and reliability of vehicles.

3. HVAC and Refrigeration:

The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industry heavily relies on V pulleys. They are employed in fans, blowers, and pumps used in HVAC systems, as well as in compressors and condenser units in refrigeration equipment. V pulleys facilitate efficient power transmission, enabling effective heating, cooling, and ventilation in residential, commercial, and industrial buildings.

4. Agriculture and Farming:

V pulleys are commonly used in the agriculture and farming industry. They are employed in agricultural machinery and equipment, such as tractors, combines, harvesters, and irrigation systems. V pulleys transfer power to various components, including pumps, augers, conveyors, and cutting mechanisms, ensuring efficient and reliable operation in farming operations.

5. Mining and Construction:

In the mining and construction industries, V pulleys find extensive use in heavy machinery and equipment. They are employed in excavators, bulldozers, cranes, loaders, and other mining and construction equipment. V pulleys facilitate power transmission to components such as hydraulic pumps, winches, and conveyor systems, ensuring reliable operation in demanding environments.

6. Power Generation:

V pulleys are utilized in power generation systems, including generators, turbines, and engines. They transfer power from the prime movers to the generators or other driven components. V pulleys in power generation applications contribute to the efficient conversion of energy and reliable electricity production.

7. Material Handling and Warehousing:

V pulleys are commonly employed in material handling and warehousing applications. They are used in conveyor systems, lifting equipment, and automated storage and retrieval systems. V pulleys enable the movement of materials and products, ensuring smooth and efficient logistics operations.

These are just a few examples of the industries where V pulleys are commonly used. Due to their versatility, reliability, and wide range of applications, V pulleys are employed in numerous industries and sectors that rely on efficient power transmission in their machinery and equipment.

China Good quality Factory Price High Precision Aluminum Timing Belt Pulley with Customized   idler pulley	China Good quality Factory Price High Precision Aluminum Timing Belt Pulley with Customized   idler pulley
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