China wholesaler High Quality/Good Price/High Strength Nn/Ep Open Closed U/V Type Chevron Fabric Pattern Rubber Conveyor Belt for Grain Sand Port Fertilizer Plant cv axle puller

Product Description

COMPANY INTRODUCTION

10 years
HangZhou CZPT Fabric CO.,LTD is the professional conveyor belt producer and supplier in China. We have worked in conveyor belt business over 20 years. During the past 10 years, CZPT put the QUALITY on the first place all the time. That’s why all our customers keep working with us for long term and most of the customers have 10%-20% increase of business every year.

24 hours
Please contact us if you are looking for a reliable conveyor belt supplier. Each of your inquiries will be taken into account and get our response within 24 hours.

Ep/Nn/Cc/High Temperature/Fire Resistant/Oil Resistant/Tear Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt
Product property

Chevron (patterned) conveyor belt is composed of belt carcass and pattern. The shape and height (dept) of patterns is subject to the material it conveys and the angle of the machine. On the surface of the belt there is a part higher than the belt body. We call it chevron or pattern.

Belt types

♦ Types: Open V, Closed-V, L type, H type, Y type, A type and F type, etc.

♦ Width: 400MM-1200MM 

♦ Thickness: 4-50mm 

♦ Types: EP80-EP630

♦ Feature: Good adhesion and long working life

Application:

Chevron (patterned) conveyor belt mainly conveys powder, granulated, and small lump materials at the inclination of no more than 45º. It can also convey packaged material. 
Some of the areas of application include for meeting the transportation demands of:

Wood Chips Sand & Gravel
Heavy Duty Scrap metal Minerals – Coal & Ore
Materials – Fine Coal & Grains Waste & Recycling Plants
Road Construction Crushing Industries
Bagged Materials Steel Pellets

Selections:

Selection the type and height of cleats depends on the material to be conveyed and the angle of inclination:

Type of material Material example Max. angle of inclination
Height of cleats
H(mm):
14
H(mm):
16
H(mm):
25
H(mm):
32
Powdery Flour, etc. 25° 25° 28° 30°
Loose flowing Corn, barley, wheat, rye, etc. 20/25° 20/25° 25/30° 25/30°
Loose rolling Gravel, ground stone, etc. 25° 25° 28° 30°
Sticky Wet sand, ash, wet loam, etc. 30° 30/35° 35/40° 40/45°
Packed Sacks, paper sacks, etc. 30/35° 30/35° 35/40° 35/40°

 Cleat pattern ranges

1. Conveyor belts with Close V type profiles

2.Conveyor belts with U type profiles

3.Conveyor belts with Y type profiles

4.Conveyor belts with G type profiles

Production Procedure

1. Raw Material
2. Rubber Smelting
3. Shaping
4. Vulcanization

Packaging & Loading:
CZPT makes different packaging according to different market’s demand. Such as different color wrapping and different labels.

Market Feedback:
CZPT high performance belts attracts more and more customers. Our customers choose CZPT for high quality, fast delivery, abundant size and pattern range.

Market Visiting:
We CZPT will arrange market visiting every year to different markets to help our customers get orders from their end users, also our professional engineer and technology team will also deliver some expertise about belt to our customers.

Why choose us : 
1.we are manufacturer,so the quality and price are directly controlled by ourself.
2.we owned the latest equipments and our engineers and production managers have more than 10years’ experience.OBM ,ODM and OEM are all available! 
3.our products have obtained 5 patents,and there’re more in applying.                                                      
 4.our company has built cooperation relationship with many mine and metallury plants,and their praise proves our quality.

RONGHUA Belting Business FAQ

Q:What is your production capacity?

A:RONGHUA Belting has 6 production lines and its capacity is 3000meters per day.

Q:How about your lead time?

A: It is 10 ~ 25days for regular belts.

Q: What is your M.O.Q ?

A: M.O.Q is 1*20GP.  The less quantity is ok but its cost will be higher.

Q: Do you have belt warranty?

A: At least 12months service life for regular belt. HR T4+ belt 3~6month.

Q: What certificates do you have ?

A: RONGHUA Belting has obtained ISO9001,ISO24001 and ISO28001 certifications.

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Type: EP100
Material: Rubber
Inside Material: Polyester
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Standard: DIN, Rma, Jisk, SABS, as
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

v belt

Are there any specific guidelines for aligning pulleys and V-belts?

Proper alignment between pulleys and V-belts is essential to ensure smooth operation, minimize wear, and maximize the efficiency of the belt drive system. Here are some specific guidelines for aligning pulleys and V-belts:

  1. Parallel Alignment:
  2. The pulleys should be aligned parallel to each other, meaning that the axes of the pulleys should be in the same plane. This ensures that the V-belt runs straight and evenly between the pulleys. Misalignment can cause the belt to run at an angle, leading to increased wear and reduced efficiency.

  3. Angular Alignment:
  4. In addition to parallel alignment, the pulleys should be aligned angularly. This means that the pulley faces should be perpendicular to the belt’s direction of travel. Angular misalignment can cause the belt to twist and create uneven tension, resulting in increased wear and potential belt failure.

  5. Alignment Tools:
  6. To achieve proper alignment, various alignment tools can be used, such as straightedges, laser alignment tools, or alignment software. These tools help in measuring and adjusting the alignment of pulleys, ensuring precise parallel and angular alignment.

  7. Adjustment Methods:
  8. To adjust the alignment of pulleys, different methods can be employed. Common adjustment methods include shimming, moving the pulley on its shaft, or using adjustable pulleys. The specific method depends on the type of pulley and the adjustment capabilities of the system.

  9. Regular Inspections:
  10. Regular inspections are crucial to identify and correct any misalignment issues promptly. Inspect the pulleys visually and check for any signs of misalignment, such as uneven belt wear, belt tracking issues, or abnormal belt noise. If misalignment is detected, take corrective measures to realign the pulleys.

  11. Manufacturer Recommendations:
  12. Always refer to the manufacturer’s guidelines and specifications for pulley alignment. Manufacturers often provide specific alignment tolerances and recommendations for their products, considering factors such as belt type, load, and operating conditions. Follow these recommendations to ensure proper alignment and optimize the performance of the belt drive system.

By following these guidelines for aligning pulleys and V-belts, you can minimize wear, reduce the risk of belt failure, and maximize the efficiency and lifespan of the belt drive system.

v belt

How do you troubleshoot common issues with V-belts, such as slipping or squealing?

Troubleshooting common issues with V-belts, such as slipping or squealing, is essential to maintain the proper operation and efficiency of the belt drive system. Here are some troubleshooting steps to address these issues:

  1. Slipping:
  2. Slipping occurs when the V-belt fails to maintain proper traction with the pulleys, resulting in reduced power transmission and potential belt wear. To troubleshoot slipping issues:

    • Check the belt tension: Insufficient tension is a common cause of slipping. Ensure that the V-belt is properly tensioned according to the manufacturer’s recommendations. Adjust the tension by using the appropriate tensioning method or tools.
    • Inspect for wear or damage: Examine the V-belt for signs of wear, cracks, fraying, or other damage. A worn-out belt may not provide adequate grip and can lead to slipping. Replace the belt if necessary.
    • Check pulley alignment: Misaligned pulleys can cause the belt to slip. Verify that the pulleys are properly aligned both parallel and angularly. Adjust the pulley positions if misalignment is detected.
    • Assess pulley condition: Worn or damaged pulleys can contribute to belt slipping. Inspect the pulleys for wear, rough surfaces, or damage. If needed, replace the pulleys to ensure proper belt engagement.
    • Verify the load and application: Excessive loads or improper application can cause the belt to slip. Ensure that the belt drive system is designed and rated for the specific load requirements.
  3. Squealing:
  4. Squealing noises from V-belts are often caused by vibrations, misalignment, or improper tension. To troubleshoot squealing issues:

    • Check belt tension: Insufficient or excessive belt tension can lead to squealing. Adjust the tension to the recommended range specified by the manufacturer.
    • Inspect for wear or contamination: Check the V-belt for signs of wear, glazing, or contamination. Worn or contaminated belts may produce squealing noises. Replace the belt if necessary and eliminate any contamination from the belt or pulleys.
    • Examine pulley condition: Damaged or worn pulleys can create noise. Inspect the pulleys for wear, damage, or rough surfaces. Replace any worn or damaged pulleys.
    • Verify pulley alignment: Misaligned pulleys can cause the belt to run at an angle, resulting in noise. Ensure that the pulleys are correctly aligned both parallel and angularly. Adjust the pulley positions if misalignment is detected.
    • Check for belt glazing: Belt glazing occurs when the belt’s contact surface becomes smooth and glossy, reducing traction. If glazing is present, roughen the belt’s surface with fine sandpaper or replace the belt if necessary.
    • Assess environmental factors: Environmental conditions, such as excessive heat or humidity, can affect belt performance. Ensure that the belt drive system operates within the recommended temperature and humidity ranges.

By following these troubleshooting steps, you can identify and address common issues with V-belts, such as slipping or squealing. Regular maintenance, proper tensioning, and alignment are crucial for ensuring the smooth and efficient operation of the belt drive system.

v belt

What are the common causes of V-belt failure and how can they be prevented?

V-belt failure can occur due to various factors, and understanding the common causes is essential for preventing premature belt failure and ensuring reliable operation. Here are some common causes of V-belt failure and preventive measures:

  1. Misalignment: Misalignment between the pulleys can cause excessive wear, uneven load distribution, and belt slippage. To prevent misalignment, ensure proper pulley alignment during installation and regularly inspect and adjust the pulleys as needed.
  2. Over-tensioning or under-tensioning: Incorrect belt tension can lead to excessive stress or slippage. Over-tensioning can cause accelerated wear, while under-tensioning can result in belt slipping and reduced power transmission. Follow the manufacturer’s recommended tension guidelines and use a tension gauge to achieve the proper tension for the specific V-belt.
  3. Pulley damage: Damaged or worn-out pulleys can cause belt damage and premature failure. Inspect the pulleys regularly for signs of wear, such as grooves, cracks, or deformation. Replace any damaged pulleys promptly to prevent belt damage.
  4. Contamination: Contaminants such as dirt, debris, oil, or chemicals can affect the belt’s grip and cause accelerated wear. Keep the belt and pulleys clean and free from contaminants. Regularly inspect the environment and implement appropriate measures to prevent contamination.
  5. Excessive heat: High temperatures can cause belt degradation, leading to reduced strength and increased wear. Ensure proper ventilation and cooling in the belt drive system. If the application generates excessive heat, consider using heat-resistant belts or implementing cooling measures.
  6. Excessive load: Overloading the V-belt beyond its capacity can cause excessive stress and lead to premature failure. Ensure the V-belt is appropriately sized for the application and consider factors such as torque, horsepower, and load requirements. If the load exceeds the belt’s capacity, consider using a higher-rated belt or alternative power transmission methods.
  7. Age and wear: Over time, V-belts naturally wear out and lose their effectiveness. Regularly inspect the belts for signs of wear, such as fraying, cracking, or glazing. Replace worn-out belts as part of a preventive maintenance schedule to avoid unexpected failures.

Preventive measures to reduce V-belt failure include regular inspections, proper installation, correct tensioning, pulley maintenance, cleanliness, temperature management, load monitoring, and timely replacement. Following manufacturer’s guidelines, conducting routine maintenance, and addressing any issues promptly will help extend the lifespan and reliability of V-belts in power transmission systems.

In summary, common causes of V-belt failure include misalignment, incorrect tensioning, pulley damage, contamination, excessive heat, excessive load, and age/wear. By implementing preventive measures and conducting regular maintenance, these causes can be minimized, ensuring optimal V-belt performance and longevity.

China wholesaler High Quality/Good Price/High Strength Nn/Ep Open Closed U/V Type Chevron Fabric Pattern Rubber Conveyor Belt for Grain Sand Port Fertilizer Plant   cv axle pullerChina wholesaler High Quality/Good Price/High Strength Nn/Ep Open Closed U/V Type Chevron Fabric Pattern Rubber Conveyor Belt for Grain Sand Port Fertilizer Plant   cv axle puller
editor by CX 2024-04-10